VU Meter replacement on Revox A77

A common issue with old Revox equipment is that the meters get stuck. If you perform an autopsy on these, you'll see that they are built in a very unconventional way, and the problem typically arises when the center magnet (which is glued to the armature) comes loose and does what magnets do: sticks to metal parts. As a result, the moving coil can no longer rotate freely, and the pull can even damage needle bearings, springs, and the windings on the moving coil. Often (with a bit of luck), you can get some glue onto the exposed part of the magnet and carefully rotate the magnet so that its poles are vertical, then pull the magnet back under the armature and center the magnet with a couple of toothpicks as a counterhold. If the poles are swapped, you can just reverse the instrument's terminals; the function remains exactly the same and is associated with less risk than trying to rotate the magnet up to 180 degrees. However, the operation is difficult and always associated with risk, so it's a good idea to continuously check with an ohmmeter to see if the coil is still intact. If the coil wire breaks, the meter is doomed, and there's no point in continuing the project to get the magnet back in place.

In my case, the coil was damaged. But instead of throwing the meter in the trash, I wanted to try to "transplant" a new meter into the original Revox meter.

I bought a cheap 200uA meter on Ali Express. Outwardly, it's ugly and fits poorly (in my case, in a Revox A77).

enter image description here But appearances can be deceiving! Behind the ugly plastic, there is a familiar meter that looks reasonable (better than the original Revox). The meter itself is just pressed into the plastic, so it's not difficult to remove. enter image description here My plan for the transplantation is to keep only the most necessary plastic on the Chinese meter and remove as little plastic as possible from the original Revox meter, aiming for the ideal situation where the two plastic parts can be glued together. Marked in red shows how little plastic remains from the new meter. enter image description here To make room for the "adapter," unfortunately, the Revox meter has to be cut. The new meter is slightly deeper, so there's no room for it unless the bottom is cut free. enter image description here The finished result: The two pieces of plastic can be pressed together and are actually very stable, but a little "sealing" with hot glue does no harm and can seal cracks and protect against dust, metal dust, and thunderflies. There are not room for the bracket, so I cutted them.

enter image description here enter image description here

enter image description here The meter on the right is the original. You notice that the pointer on the non-original one is a bit shorter, but it's a cumbersome process to lengthen the needle, and it would also require an extra counterweight if the machine is to stand upright (which my A77 does). I think the result is definitely better than a dead meter. enter image description here


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